Mesh Coils
Every few years, a new technology emerges that shakes the electronic smoking industry at its core – and recently, the biggest technology in this industry is undoubtedly the new type of coil called the mesh coil.
Whether you are planning to buy a new tank, you will frequently come across the term “mesh coil” during your search process.
So, what is a mesh coil and what are its features? And should your tank or pod contain a mesh-type coil?
If you are looking for a short answer, you will find that most major companies are using this new technology, which means it works well.
The mesh coil is almost ideal for all electronic smoking scenarios, but if you are looking for more details, continue reading this article.
What is a Mesh Coil?
To understand what a mesh coil is, it is important to have a basic understanding of how traditional coils work. Before the development of the mesh coil, all coils worked in almost the same way. In a traditional coil, the component that performs the flavor vaporization process was a heating wire wrapped in a spiral shape.
Mesh coils differ because they are not made from wires at all. Instead, a mesh coil uses a mesh strip that somewhat resembles a window screen. The strip is usually wound into a narrow cylinder and installed vertically to provide smooth airflow. In some cases, multiple mesh strips may be used in a single coil working in parallel to provide greater vapor production. The only difference between a mesh coil and a traditional coil is that the heating surface is made of a mesh strip instead of a twisted wire.
Why Was the Mesh Coil Invented?
The mesh coil was invented because traditional coils had reached a point where they could no longer improve their performance without causing significant flaws. People who buy tanks want a massive amount of vapor and a clear flavor taste, and the way to achieve that is by increasing the surface area of the coil. With traditional coils, you can increase the surface area by using thicker wires and adding extra wires. However, the industry reached a point where the best coils required about 100 watts of power to operate efficiently and did not provide a good experience because they tended to crackle loudly or the flavor would leak into the mouth during use. It was clear that a completely different type of coil would be necessary to maintain the satisfaction of vape enthusiasts around the world. The mesh coil was the technological revolution that the electronic smoking industry needed.
Manufacturing Stages of the Mesh Coil
- Material Selection
- Mesh Wires: Usually made of Kanthal, Nichrome, or stainless steel.
- Organic Cotton: Used as wicking material to absorb the e-liquid.
- Coil Design
- Used Machines: Specialized machines are used to form wires into a fine mesh.
- Dimensional Control: Machines are precisely adjusted to ensure even heat distribution.
- Cutting
- Cutting Technology: Laser or mechanical cutting devices are used to ensure accuracy in the size and shape of the mesh pieces.
- Manual Adjustment: Pieces are manually inspected to ensure they match the required specifications.
- Assembly
- Placing the Mesh: Mesh pieces are placed inside pods using precise tools to ensure tight fitting.
- Adding Cotton: Cotton is inserted between layers of mesh to absorb the e-liquid and provide an effective wick.
- Testing
- Electrical Testing: The electrical conductivity of the coils is tested to ensure they function properly.
- Thermal Testing: The coils are operated to ensure even heat distribution and the absence of hot spots.
- Packaging
- Final Packing: Coils are packed in airtight containers to maintain their cleanliness and protect them from contamination.
- Quality and Delivery: Final inspections are conducted before packaging and shipping them to consumers.
Features of the Mesh Coil
The mesh coil (Mesh Coil) is characterized by many features that make it preferred by electronic hookah users:
Even Heat Distribution:
The mesh design allows for even heat distribution across the surface, reducing hot spots and enhancing flavor stability.
Longer Lifespan:
Thanks to the even distribution of thermal load, wear and tear on the mesh coil decreases, increasing its lifespan compared to traditional coils.
Smooth Draw:
The mesh coil provides a smooth and continuous draw experience thanks to the wide surface that heats the flavor evenly.
High Vapor Production:
Due to the broad design, the mesh coil can produce a large amount of vapor, making it suitable for enthusiasts who prefer large draws.
Enhanced Flavor:
The open design of the mesh allows better airflow through the e-liquid, enhancing vapor flavor.
Reduced Overheating:
The mesh coil prevents overheating due to its efficient heat distribution, improving usage safety.
The mesh coil combines high performance, durability, and enhanced flavor, making it an excellent choice for users seeking an advanced electronic smoking experience.
Disadvantages of the Mesh Coil Compared to Traditional Coils
Battery Consumption:
The mesh coil requires more power, leading to faster battery drain compared to traditional coils.
E-liquid Consumption:
The mesh coil produces more vapor, leading to faster consumption of e-liquid.
Need for Expertise:
If you use RTA or RDA tanks, you should know that using mesh coils in these tanks requires more expertise and knowledge, which may be difficult for beginners.
Cost:
Typically, mesh coils are more expensive compared to traditional coils, increasing maintenance costs.
Size and Design:
Due to its complex design, the mesh coil can be larger in size, which may affect the overall device size.
In conclusion, the electronic smoking industry is experiencing an advanced stage of technological development, with new technologies continuously emerging that shake its foundations. Among these technologies, the mesh coil stands out as a new and innovative alternative in the world of coils and pods. If you are looking to enhance your electronic smoking experience, the term mesh coil will appear frequently in your journey.